Cardboard for the production of paper cups
Production of paper cups
If there was a desire to open a promising production, which does not require special knowledge and skills, and will bring a stable income, then a better idea than the manufacture of paper glasses can not be found. Disposed dishes are in demand in megacities and small towns. The growth of the production of paper cups from environmentally friendly raw materials has affected the fact that plastic utensils have almost lost their relevance.
Describing a business idea and its benefits
There are only about 18 companies in Russia that make paper utensils. All of them are located in the central part of the country. Many of the mini-shops are engaged only in the production of cups for coffee, which have different shapes, color and volume. Most of the products come to the Russian market from Vietnam, China and Korea.
The production of disposable paper glasses as a business has a number of advantages;
The investment pays off in 5-10 months.
the amount of start-up investments is about 500 - 800,000. Rub.;
The production line is able to run smoothly for round the day.
Automatic devices produce up to 50 cups per minute;
High quality products due to the use of modern technologies in the manufacturing process;
environmental cleanliness and harmlessness of finished products.
As a material for the manufacture of glasses used laminated or special cardboard, the edges of which are fixed by an ultrasonic device.
Open mini production of cups of paper in Russia is already because the product is the consumable material of all existing hot food outlets, fast food, cafes, cinemas, vending machines. Paper glasses are used to spill hot, cold alcoholic beverages. Through the product is sold popcorn, hot corn and other fast food. The greatest demand is for dishes measuring 350, 180 and 250 ml.
The company, whose business is the manufacture of paper cups, will bring profit in any case, as the market for products in any settlement is guaranteed.
Owners of outlets selling pies, tea, drinks, buy paper products in large batches. Paper utensils make it easy to brand the product with print and branded colors.
How to make a business plan
Deciding to open a business needs to draw up a business plan for the production of paper cups, detailing each of the stages of the organization, taking into account all possible risks and including calculations.
Key points of the business plan are the key points of the business plan.
Documentary design of the company- registration, choice of taxation system, obtaining permits;
Rent or purchase a space
Buying equipment
Purchase of consumables
Recruitment
Production volumes
Finding channels for the sale of finished products;
Advertising.
Choosing a room for a production shop, it should be remembered that its area should not be less than 150 square. This will be enough to install machinery and create warehouses for storing raw materials and finished products.
Opening the enterprise must obtain permission from the sanitary station, firefighters, and the local administration, which these services issue after checking the premises.
Paperware technology
Before you buy equipment for the production of paper cups, you need to study the technology used in the production of products. The process is quite simple and does not require special skills.
Production stages are in the production stages of production
A laminated or special paper is printed.
The blanks are cut with a flat press;
With the help of a special molding machine, the volume of the cup is formed;
The finished product is packaged.
Cardboard, dense lamination (RE lamination) are used in the manufacture of paper utensils. Cold drinks cups are made of paper with bilateral lamination, the density of which varies from 150 to 350 g/m2. Glasses of paper for coffee, tea and other hot drinks are made of one-way paper, which has low thermal conductivity.
Choosing equipment to equip the shop
The price of equipment for the production of paper cups depends on the model, manufacturer, set of functions, power.
There are several types of devices in place, as are there.
Standard
Optional
Accessories.
Formmachines are the main machines for the production of paper glasses in medium and small enterprises. When choosing a device, you should pay attention to the method used in welding the product.
In cheap models with a simple design, the simplest function of electric heating is used. The machine is perfect for installation in a mini shop, producing cups, volume from 60 to 360 ml, for coffee, water, ice cream, tea.
But the purchase of optional equipment equipped with an ultrasonic seam welding system capable of producing glasses of 60 to 480 ml will require more serious financial costs. But such installations almost exclude marriage, preventing the formation of scratches and other traces on the surface of the product. The equipment is used for the production of all kinds of paper utensils, both hot and cold.
Equipment performance, which is 5 to 7 kW of power, is up to 50 products per minute. Which is great for creating a large production facility.
Making paper cups requires the following devices to be available, such as the following devices.
Special press, for cutting out blanks;
plastic lids.
The production of paper cups with the logo requires the availability of printing equipment. The production line, which includes all the necessary equipment, will cost the entrepreneur about 2-2.5 million. rub. You can save money on buying Chinese-made equipment.
Chinese-made machines are pros and cons
The popularity of Chinese equipment is due to the optimal value for money assemblies. With the help of installations you can make laminated on one side cups for hot and cold drinks, ice cream. Cardboard is used as a raw material.
A drawing or logo is applied to the formed blanks, after which the seams are connected through a special adhesive solution and thermal welding. The Chinese line, equipped with Japanese electrics, is worth about 2 million. rub.
Included in the kit are include
Set-up keys
Tens;
Thermopairs;
springs with bolts.
The complete kit allows maintenance of units for 12 months. The line is able to run smoothly for 24 hours. With the help of equipment from dense paper are made glasses which reach a height of 130 mm.
Equipment pros are in the
High power
Ease of service (1 person);
A fault indicator has been installed.
versatility.
The devices are equipped with software that allows you to set the right parameters for the production of certain products. The line's performance is 200 glasses per minute.
The company's financial plan
To calculate how much income a company can bring, it is necessary to determine the volume of products produced. The line produces approximately 19,200 glasses in 8 hours (shift). The cost of finished products is calculated on the basis of the following indicators.
Electricity costs
Staff salaries;
The quantity and quality of raw materials consumed
Rent
taxes and stuff.
According to experts, the cost of one glass is about 3 rubles. The trade overlay is about 30-35%. That is, from one glass - 1 ruble. Daily profit - 19 200 rubles. On average, the amount of monthly income will be 576 thousand. rub. Subject to full sales of products.
The profitability of the company producing paper cups is 76%. Start-up investments to return to the businessman in 12-18 months.
Production of paper cups in Moscow
According to the research of scientists, the average person uses a paper cup for about 10 minutes, during which time he manages to examine it about 5-6 times.
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Therefore, that a person was pleased to hold such a cup in his hands you need to be colorful. You can put any drawing or logo on it. It is also very convenient to advertise on such cups.
Disposed paper utensils are most often used in modern vending machines, which makes advertising on cups so popular. Anyone who buys coffee, tea or other drink will always pay attention to the colorful cup on which your advertisement can be placed.
The production of paper cups is something we have been doing for many years. We are professionals in our field and know a lot about quality products.
Paper cups are increasingly popular among disposable cups. They accompany us in all fast food establishments, many cafes and restaurants, vending machines, on store shelves and so on. Making paper cups from the manufacturer is a whole process. What it includes and what stages it consists of, let's tell you more.
We offer cups of different kinds
Our cups are 4 kinds, on 110, on 165, on 195, and at 250 ml, each cup inside is covered with a barely noticeable layer of polyethylene, it is very thin, but perfectly protects the cup from leaks. Also, such cups are easy to recycle. Making paper utensils is an art, you can print any drawings and logos that will make your products truly unique.
Paper cups for coffee on sale
See the entire catalogue of paper cups from the manufacturer
Benefits of paper glasses
The main advantages of paper cups are the
Temperature resistance
The ecology of the material and the absence of unnecessary odors;
the ability to complete any kind of covers.
Single-layer and two-layer cups
One or two layers of paper are used to produce glasses, depending on their purpose. Single-layer glasses can be used for both hot and cold drinks. Their litre is between 100 and 500ml. There are a few differences in this one, there are a few differences.
Paper cups for hot drinks are made of their dense cardboard with lamination polyethylene on the inside. For the outside it is not used, so that the outer walls have a lower temperature and do not burn the hands.
Cold cups are made from thinner cardboard, with lamination on both sides. This is to ensure that the glass does not re-inflate from condensation.
Two-layer glasses are always used for hot drinks. The peculiarities of the production are that on top of the main layer of paper "puts" an additional layer. Between them, a small layer of air is stored, so that the liquid cools down more slowly and does not allow the outer layer to heat up. Such models of glasses are indispensable in cafes such as "takeaway."
The production process consists of several stages and is quite extensive. It all starts with the choice of paper, on which the quality of cups depends. It is the characteristics of the paper that affect the strength of the glasses and the appearance of the picture. We use only high quality paper, allowing to apply bright drawings and inscriptions of any complexity.
Putting on paper advertising or any other necessary information. Andthe preparation of white paper glasses does not include this stage.
The cut-out of the blanks.
Making paper cups on special equipment.
The quality control.
Packaging products.
This division of production into stages is conditional. Thus, the application of printed information is also a very voluminous and time-consuming process. Our company uses modern equipment for paper cups and high-quality raw materials. This approach allows us to guarantee the high quality of cups.
Paper glass technology
The technology of glass production is the same for all enterprises, differs only by the equipment used. Our company uses modern models of machines, so cups are reliable, well glued.
The manufacturing process consists of several stages of making it up in a number of steps, as is the process of manufacturing.
1. Choosing paper for production. This stage is one of the most important, as the quality of the paper directly affects the quality of the final product, and the performance of the glass. The paper is purchased in rolls.
2. Then the rolls are rolled out on the printer's track, and the drawings, inscriptions, logos and ornaments are printed.
3. The resulting blanks are cut in the form of future glasses. Sizes will depend on the customer's tasks, on the purpose of the glass (for cold or hot).
4. From an additional roll of paper, the machine cuts the canes. At this time, the blanks are transferred to a special machine with a rotating "carousel." The shape of the glass is formed automatically, turning around the core, and the seam is sealed with a heat gun.
5. When the shape is ready, the bottom is attached to it by easily melting the plastic coating on the inside of the paper. This allows you to secure it, so the bottom will not fall out and not depressurize.
At the end of all stages of production, the products are sorted, the marriage is screened, and the finished products are divided into stacks of 100-200 pieces and sealed with plastic packaging.
Types of printing
Most often, offset printing is used to apply advertising information to paper cups. This way of printing allows you to get high quality images. Offset printing is significantly cheaper than flexography and other methods. An important advantage of offset printing is its affordable cost and a fairly high speed of work.
When choosing the method of printing, paper glass manufacturers take into account the timing of production, the available budget, quality requirements and the size of the batch. We offer a personalized approach that allows you to produce products that fully meet all the requirements of the customer.
Convenience of use. Glasses are slowly heated, they are convenient to hold in the hand, there is no risk of getting burned. A layer of polyethylene (lamination) protects against acidification and leakage.
These cups can be applied to colorful advertising information.
Paper cups when heated do not emit any odor (which is not uncommon for plastic utensils).
Environmental safety. Paper disposable utensils are easily disposable.
The production of paper glasses in our company is carried out in compliance with all applicable requirements and regulations, so the products are of high quality, safe for human health and the environment.
Business relevance
The demand for disposable paper cups increases every year, because such dishes are very convenient, environmentally friendly and easily disposed of. Now competition in this industry is small, most of the products in Russia are supplied by foreign companies, so domestic entrepreneurs have every chance to occupy their niche in the market and create a successful business with high profitability.
Benefits of paper utensils
Compared to plastic products, paper products have many advantages in terms of the benefits of having a few advantages.
Hygiene.
Preserving the aroma and taste of the products.
Impossibility of reuse.
Low thermal conductivity. From paper cups you can safely drink without fear of burning your hands. Such dishes are often given takeaways, customers can take cups for coffee with them, and do not worry that the drink will soon cool down.
Practical utensils are used not only for the sale of beverages and products, but are often used as a promotional medium, through which you can effectively promote various brands, goods or services.
Entrepreneurs use special laminated paper, the density of which is from 120 to 280 g/m2, for the production of products. For hot drinks, one-way lamination dishes are good, and for cold drinks - with two-sided.
The most popular products are considered to be 200 and 150 ml, they are designed for coffee or tea. For lemonade, kvass and other soft drinks are used cups, volume of 300 ml. Large containers (700, 1000 ml) are used to sell popcorn.
As a rule, the production of disposable paper cups is carried out on imported equipment. U.S. devices provide high-speed product production.
European technology has a higher cost, it is characterized by reliability, durability and involves full automation of all processes.
Chinese equipment has the best value for money, it is a convenient solution for those who want to save money.
Business building stages
In order to successfully implement the project, you need to properly draw up a business plan. It includes the following items as follows.
Registration of the firm, the choice of form for paying taxes and obtaining permits;
Purchase of raw materials, consumables and equipment;
Rent of a shop, an area of 150 m2, which should provide zones for installation of equipment and storage of finished products;
Recruitment
Production
advertising and marketing of goods.
Manufacturing technology
The technology of making paper utensils is very simple, it consists of several stages of it!
A drawing is printed on laminated paper.
the sheet wraps around the chump, is cooked around the edges, and then inserts into it bottom;
The finished product is packaged.
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