Equipment for the production of sponges for washing dishes. Glue for washing sponges. Dish sponges or metal sponges
I will sell the production technology of household sponges used for washing dishes (with cleaning layer).
Training in all aspects of business production.
The main attraction is that it is not profitable to transport the sponges for long distances and that you can cover an area of this product in your area.
The profitability of this production varies between 60% and 300%.
Performance from 7000 pieces per shift.
The number of employees is 2 (you can work alone, but productivity is reduced by 2 times)
The main problem is the technology of bonding the foam with the cleaning layer without the use of expensive equipment. (Very durable bonding technology has been developed, the cleaning layer is completely eroded during the use of sponge but does not peel, it is resistant to boiling). I will assist in the supply of high quality adhesives. (I've tried about 10 different glue, just fit it.)
In the first stage, investing in equipment will be no more than $ 2500. 80% of the equipment can be made by yourself.
Electricity consumption is minimal (with continuous 50-100 kW operation. Monthly).
The cost of 5-box packaging is approximately US $ 0.075.
Requirements for production facilities:
1. 80 square meters production area. (you may have several chambers separated, one to separate the cleaning layer from adhering to the adhesive rubber).
2. Availability of power supply 220 c.
3. The presence of sewage is not required.
4. Ceiling height standard.
5. Temperature: +10 ° C (gluing chamber).
If you are interested in this offer, write to: arnis1963@mail.ru
ID S358675
The information in this announcement has been provided by the business owner or its representative. BusinessesForSale does not charge any commission or other payment from the sale of this business, is not responsible for the completeness and accuracy of the information provided and does not have any other information about the sales objects. Please review it before contacting the seller.
Basic requirements for dishwashing sponges: high water and temperature resistance, resistance to various surfactants and detergents. As the main technologies used in dishwashing in the production of sponges, there are two: technology with a pressing flow principle and constant pressing technology. In the first case, the two-component contact adhesives are commonly used to provide strength immediately after short pressing of the glued substrates; The second case involves the use of adhesives that harden over time.
Adhesives for foam sponges and fiber sponges were purchased from PU Industrial.
The pictures show an example of the company's finished products. " Fibropolymer" (v. Molokovo, Moscow region), Novacol.
For the production of dishwashing sponges, Plant PU Industry provides one and two component compositions "NovaCol". For contact bonding technology - it is necessary to use two-component polyurethane compositions in non-sprayed and non-sprayed form. The working principle of both adhesive compositions consists of two-sided applications on foamed rubber and fibers and the short-term pressing of the product with the help of rollers. For conventional bonding technology, single-component compositions applied by continuous layer or spraying are applied. These compositions cure over time and must be compacted during curing.
We offer our customers and customers a refractory product for our own products - contact adhesive for foam rubber sponges, as well as NovaCol continuous and discrete adhesives.
Metal spiral fibers are a popular household item that allows you to wash the most dirty dishes completely. It is used in the manufacturing of equipment used for the production of hard steel sponge, which is a horizontal horizontal line machine with continuous moving constant size. Such a production may be arranged as a party in an independent small private or giant metal processing plant.
The equipment used to weave the metal sponge may vary slightly in the details of the design, but operates according to the same scheme. In the feed station, the primary raw materials (stainless steel, iron, galvanized or even small cross-section copper wire) to which it is unwound are installed using a tensioning system. Several lines are fed at the same time (2-6), the number of lines is shown in the machine's numeric name. Accordingly, the efficiency of the machine depends largely on the number of feed lines. The wire is pressed and machined with ball blades, which consequently deforms spirally into a cold form.
Metal foam production machines are fully automatic, which allows you to adjust the parameters of the fabric and overall performance.
Washing dishes with a sponge - the production and purpose of this household appliance is so varied that you can get confused in everything. It is traditional to see the foam model that prevents continuous contamination in dishes. There's still plastic and metal in stock, food scraps are hard to scrub. But there was also a wide variety of brands, manufacturers, appointments, and does anyone know that the modern sponge is the p technological waste ın of rags? Let's take a close look at the video
and what they are doing and what the producers are silent about.
It would be interesting to know why a simple sponge is not deformed, easily absorbs and gives moisture, cleans the surface well, and the price is relatively low. It's all about production technology and the materials used. From here, the cost, quality and service life of the product.
types
Because there are so many types of sponges, we will choose a few common ones to examine them in detail in terms of production, quality and benefits.
There are also sponges with handles that allow people with allergies to exclude touches from objects. Well washed deep plates, high capacity. It requires constant replacement of the foam layer, but is otherwise irreplaceable. In addition, manufacturers have managed to diversify already known products:
Melamine Holder Brushes
Glasses for children
Teflon foam rubber mats
As you know, even the section of foam sponges has more than 600 subtypes of material, which refers to the kind of non-deformable materials. At the same time, the same features, purpose and application are maintained. Stands and holders, built-in dispensers and anything that can add value but not improve product quality are created.
benefits
Since the table shows the advantages of the manufacturers, we decided to find out what the experts know about the dirty secrets of all sponges. Some of these were tested on a luminometer to determine the degree of contamination of dishes and sponges, most antibacterial and economical.
Japanese sponges used to wash microfiber dishes are declared the best antibacterial agent with a hard protective layer. In practice, this name came out - some promises. The foam consists of normal foam and abrasive coating. 7 cleans to remain impurity.
It is a napkin made of bamboo yarn decorated with foam sponge or bamboo cloth. It saves money, but it's disgusting in the sink - 40 units of dirt on a maximum of 30 plates allowed.
Manufacturers say it saves money and cleans plates perfectly. In fact, money was 3 times less than other sponges. Cellulose on a luminometer scale allowed purification up to 3 units.
There were special sponges that did not scratch the surface a long time ago. In practice, they did not remove dirt, soot and food residues and the surface was not protected.
Same melamine, but with the addition of polyester. Not suitable for soft surfaces. To wash Teflon dishes, the sponge must only have a special coating, otherwise the dishes and utensils may be discarded.
Meanwhile, the hard side of a simple sponge does not remove dirt. These "pure abrasives" contain 40% germs on their own after washing dishes. In one week of daily use, 10 sponges, E. coli will “live”. Foam rubber is bonded to foam the agent, and the abrasive cleans the rest of the food. It cannot absorb the agent, so it is thought to form a dual basis in which each performs its own role.
production
The most difficult moment in sponge production is to attach one layer to another. Now there are new processing methods, but it is very difficult to do so without a special machine - many are trying to patent an idea that creates their own path, not requiring the purchase of machinery and expensive materials. Unfortunately, the best equipment for the production of dishwashing sponges can produce 7,000 units per hour. This requires less energy, time than other machines that can produce less energy.
So, what are the washing sponges and what is the process itself? In detail, this process will be discussed in the table below with the photo description.
Install pre-collected fibers that clean all parts in a special machine. The production of a sponge for dishes, cars, windows, hardware, tiles, wooden floors, everything starts with preparation material. The fiber is inserted into cavities that stretch the fabric to better adhere to the other layer.
The machine is adjusted to correctly stretch the sheet and adjust the function of braking the tension of the threads and fibers.
A glue melt is applied to the fiber surface which is absorbed into the pores between the parallel fibers. A polyurethane one-component alloy can be supported with a two-component solution, assuming that the sponge will be three times or more.
The sheet is then rolled along the region where the hot glue mixed with the plastic polyurethane foam is fed.
The roller press compresses all sheets, after which the height and width of the sheet are equal to the edges of the fiber sheet.
After rolling, the carrier operator cuts a portion of the fiber at which the foam rubber and another layer are joined.
The roller press compresses all layers, then the operator draws a dense web. A pneumatic press removes all debris, finally a stack of colored canvases emerges.
Polymerization of the glue occurs when the stitches need to be pulled out. This process takes approximately 24 hours.
Quality control is only glue connection seams, it depends on the durability of the sponge. Although many foam products are disposable.
Tip: If you do not know how to change the sponge to wash the dishes, pay attention to the cleaning cloth. They are made of a durable and robust material without the addition of glue. The maximum service life is about 1 week, 10-12 washes.
The dishwashing composition is similar to the components of napkins, so they can be replaced by these products. A wide variety of professional sponges are much more expensive, but many hostesses prefer to use only branded products.
kind
The most classic and most common products are the sponges produced by the brands of famous manufacturers. Popularity received domestic and imported goods.
Dishwashing sponges Chistyulya are available in two versions - large and small. Universal - so they can clean any surface, but in reality it is not that much. The brand also produces “biscuits formunda in the form of wipes, sponges for teflon containers and cellulose material, not only under this brand. The cost of a number of middle market, high purchasing power. In such cases, it is essential to wash dishes with old stains. Buyers note service life is too small - 2 weeks
Sponges for washing dishes Mermaid is in great demand because of the large abrasive part. Although the dimensions are standard, the service life is longer. In this case, the foam rubber becomes more difficult to deform even if it remains in the water for a long time.
Sponge Dish Cinderella 5, 2 and 3 units sold. " triple " and " duet " Packages have suitable edges to hold the product during cleaning. These types of sponges are suitable because they have more lengths, which means they can absorb more money. Service life is also higher, but customers note that unlike simple yellow products, colored species are more likely to jam.
As you know, Amway is a marketing company that only sells products through the catalog. In addition, which stores sell products at higher prices. It should be noted that Amway dishwashing sponges are very popular like other products. The manufacturer supplies products for washing and washing, so the main activity focuses only on this expertise. Product range Teflon, ceramic, enamel, cup, deep dish, etc. They are rich in cleanliness. There's a lot of variety for each position. The service life of a sponge is 2 months.
York dishwashing sponges only differ in quality - the outer markings are the same as those of other companies. However, it is the most reliable and long-standing brand in the washing process. The mistresses also note that it is easy to wash dishes, that the foam rubber is not contaminated or peeled off. A pleasure, not torture. In some packages the edges are very comfortable; There are 5 purchase options in the kit. There are various colors and sizes.
The Scotch Bright Dishwashing Sponge is interesting because it can wash dishes without using detergent, but it doesn't look like other similar products. The fact is that on a soft basis, it is a soapy composition that increases the effect of deformation, even in the absence of water, leading to the neutralization of heavy pollution. But you still have to wash the remains, so wet more often.
In addition, most of the seemingly simple sponges may have microparticulate abrasives which may scratch the glass and enamel. Read the composition in advance before use, the instructions for use may also be different. It is best to use liquid detergents that smooth the fibers and fine particles on the surface of the sponges. So you can avoid damaging dishes and coatings.
appointment
How often should you change the sponge to wash the dishes? Don't write articles to discard new products - even a company can buy a few types to use for its various purposes. You may be surprised, but the same sponge composition, characterized by a single additional component, can immediately change the purpose of the product.
80% of cases have only two layers - abrasive and foam rubber. Almost anything requiring washing can be cleaned. They are universal.
If the technical information says that a third layer is added to the sponge, it is probably a soft layer. It consists of a small fiber that allows you to concentrate all the germs on yourself to retain sediment deposits. Triple laminated products are designed to wash hard and glass surfaces. Generally, a built-in dispenser is equipped with the detergent component.
The sponges, which consist of one or several hard layers, have an additional soft abrasive. This type of product is suitable for cleaning of cast iron pots, utensils and ceramics and for a glossy surface.
The basis of such a name would be a solid carbohydrate, cellulose. By adding synthetic fibers to the alloy, you get a natural rubber sole to clean seams between solid food residues, tiles, ceramics and tiles. Just keep it on a dry surface, so you will need a sponge to wash dishes.
If you are still wondering which sponge for washing dishes, rely on the manufacturer's composition. Note that the average sponge sponge contains additional components. If it feels intense by touch, it quickly returns to its original position, extending its service life. Don't forget special tools and tools - they are designed for special dishes indicated on the label.
Convenience sponges because they retain moisture and spend less money. But is it worth turning this washing into dangerous consequences and exposing the health of your loved ones to infections and diseases? Change your lips often, no matter how good they are, it doesn't matter how well they retain their form and not remove dirt. It doesn't play a fatal role in your pocket, but it will provide credibility to adults and children in a clean and tidy home. In the video in this article you will find information about the hazards of some products.
Article Nums number: G-06
Qty per package: 5pcs
Item Size: 90h60h28
Quantity in transport package: 50 pcs.
This product ( "MAXI" TABLE SPONGE 5 PCS ) is sold in bulk from the manufacturer's treasury.
Dishwashing sponges are modern foam rubber products. In addition, one side is equipped with an abrasive layer - to remove complex contaminants. The use of sponges allows the use of detergents economically: the composition remains on the surface, absorbs better and foams.
Production technology and materials
The production of dishwashing sponges is a complex event complex with the use of special equipment. The quality of the product depends on the production technology and related materials. Sponge is used in continuous aggressive conditions - temperature changes, mechanical damage, the effect of chemical compounds. It depends on ease of use and durability, depending on how the product resists external factors.
Quality products are based on the above working conditions. In addition to modern production and materials from top world manufacturers, the product provides exceptional strength and quality features:
· One-sided abrasive surface . High-quality fine-grained material glued to the base of the moisture-resistant composition. It is abrasive resistant and is not subject to abrasion.
· Harmless foam rubber . Under the influence of chemistry or temperature, the foam does not emit any harmful substances and remains unchanged.
· Finger accessories . Some models have grooves on the sides. This allows you to reduce the ingress of chemicals and dirt on fingers and women to prevent damage to the nails.
· Design diversity . Sponges come in various colors.
Some products also have antimicrobial protection. The most harmful microorganisms are known to be collected in kitchen sponges - about four million microbes per square centimeter.
Choosing a quality manufacturer
Before buying wholesale scrubbing sponges, you must ensure that the manufacturer offers a truly high quality product. It is worth focusing on well-known brands in this business. It is useful to conduct a review to ensure the accuracy of the specified features. An important selection criterion is the availability of an extended product range and an organized delivery service.
Our company specializes in producing dishwashing sponges. Technology experts carefully monitor the manufacturing process and select the highest quality materials. The development department designs new models by expanding existing models. Delivery to all regions of Russia. We recommend buying wholesale sponges at the best prices!
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